IBPSPractice 02
Industrial AI for Oil & Gas · Petrochemical · KSA
The digital plant for Saudi's energy sector. Vision 2030 is rewriting how plants are built and run. IBPS designs, builds, and operates the digital layer that sits on top of physical plant — from CAD & BIM through live operations.
The industrial digital moment
Saudi's leading operators are investing at scale in digital twins, immersive training, and industrial AI — turning paper drawings into live, connected, decision-grade data.
01
From CAD to Digital Twin
Refinery operators unifying engineering, planning, and cost models into a single asset information base.
02
Immersive training at scale
Training programs moving into VR for drilling, well control, electrical, and confined-space scenarios.
03
AI inside operations
Computer vision for PPE and safety, predictive maintenance, AI-driven dashboards — standard tender scope.
04
OT cybersecurity required
SCADA / DCS protection and SOC monitoring required alongside every new digital programme.
Six capabilities. One integrated platform.
We design, build, and operate the digital layer from CAD & BIM through live operations — with the partner depth to deliver each pillar to enterprise standard.
Digital Twin Platforms
Engineering & BIM models linked to live operational data — one source of truth across design, construction, and O&M.
Autodesk BIM · Unreal · Unity
Immersive Training Studio
VR scenario libraries for drilling, well control, electrical, confined-space, fire response, and plant orientation.
Unreal · Unity · Quest / Vive
Industrial AI & Dashboards
Operational KPI dashboards, predictive maintenance, AI search across SOPs and maintenance reports.
Power BI · Python · OpenAI
Computer Vision Safety AI
PPE detection, worker zone tracking, fire/smoke detection, intrusion monitoring against existing CCTV.
YOLO · NVIDIA Deepstream · RTSP
Industrial IoT Integration
Sensor onboarding, edge gateways, time-series ingestion — plant data made accessible to dashboards and AI.
MQTT · OPC-UA · InfluxDB
OT Cybersecurity
SCADA & DCS hardening, network segmentation, SOC monitoring — protecting plant continuity against ransomware & intrusion.
Purdue Model · IEC 62443 · SIEM
Deep-dive · AI in operations
From dashboards to decisions
Industrial AI only matters if it changes what operations does next. IBPS delivers AI tied directly to control-room and field workflows.
Refinery & KPI dashboards
Unified Power BI / Grafana dashboards across throughput, yield, energy intensity, and reliability KPIs — sourced from SCADA, historian, and SAP.
12 live data sources · ≤5s refresh · 24/7 control-room ready
Predictive maintenance
ML on vibration, temperature, and operational signals to forecast failures on pumps, compressors, motors — routed to CMMS work-order creation.
−27% unplanned downtime · 14d failure lead time · SAP/IBM CMMS
Safety & compliance AI
Computer vision against existing CCTV for PPE compliance, restricted-zone intrusion, smoke/fire signal — with audit trails for HSE review.
92% PPE accuracy · <2s alert · Edge on-prem
AI document & SOP assistant
Retrieval-grounded assistant across SOPs, P&IDs, vendor manuals, and inspection reports — with citations back to the source page.
10k+ docs indexed · 100% citation traceability · VPC tenant isolation
Selected engagements
Anonymized under NDA · illustrative scope
Oil & Gas · Midstream
Refinery Digital Twin pilot
Built a unified asset information base linking engineering models, P&IDs, and SCADA streams. Enabled remote collaborative design reviews and a progressive handover model across three project gates.
3 gates · −18% design-review cycle · 1.2k tags reconciled
Industrial · HSE
VR training library
Authored eight VR training modules covering drilling, well control, electrical LOTO, and confined-space entry. Deployed to Quest headsets with a learning-record store backing certification.
8 scenarios · −40% time-to-competency · SCORM LMS-integrated
Petrochemical · HSE
PPE compliance & safety vision
Deployed a computer-vision layer on top of 60+ existing CCTV streams for PPE detection, restricted-zone intrusion, and early smoke signal.
92% PPE accuracy · 60+ cameras · <2s alert latency
Oil & Gas · O&M
Predictive maintenance — rotating equipment
Built ML models on historian vibration & temperature signals across pumps and compressors. Forecasts feed CMMS work-order creation with 14-day median lead time.
−27% unplanned downtime · 14d lead time · SAP PM integrated
Pilot in 60 days.
Bring us a tender, a target asset, or a workflow — we'll scope a 60-day pilot anchored to one of the six capabilities, prove the value, and lay out a path to enterprise rollout.
Open a conversation →info@ibpsconsulting.com · +1 (516) 455-3888 · In-Kingdom presence on contract award